Carbon Fiber Medical Device Components

Carbon Fiber Medical Device Components

Fortune Cat® can produce Carbon Fiber Medical Device Components.

Item Name: Carbon Fiber Medical Device Components.

Brand: Fortune Cat®

If you are interested in this product, please feel free to contact us: fortunecatyarns@outlook.com

Product Description

Carbon Fiber Plants

Fortune Cat® Carbon Fiber Production Base specializes in the research and development, as well as production, of PAN-based carbon fiber precursor, carbon fiber filaments, carbon fiber composite materials, and carbon fiber products. Fortune Cat® can provide customers with integrated full industry chain services, including carbon fiber precursor, carbon fiber filaments, carbon fiber fabrics, liquid resins, adhesives, carbon fiber prepreg, carbon fiber composite components, and aviation composite structural components. The production capacity can reach 40000 tons of carbon fiber precursor and 20000 tons of large tow carbon fiber per year. By testing, the 48K carbon fiber produced by the Fortune Cat® carbon fiber production base has a tensile strength of 4000Mpa, a tensile modulus of 240Gpa, and an interlayer shear strength of 60Mpa.

PAN based carbon fibers can be divided into small and large fiber tows according to fiber tow size. Fiber tows below 24k refer to small tow carbon fiber, which consist of 1000-24000 individual fibers; And the specification of large tow carbon fiber is ≥ 48k, which means that the number of single fibers in the bundle exceeds 48000. In addition to distinguishing between simple tow specifications, there are significant differences in mechanical properties and application fields between small and large tow carbon fibers.

Small tow carbon fiber has excellent mechanical properties, with a tensile strength of 3.5-7.0 GPa and a tensile modulus of 230-650 GPa. It is mainly used in aerospace, defense and military industries, as well as high-end sports and leisure products, and is therefore also known as aerospace grade carbon fiber. Aerospace grade small fiber tows have extremely strict requirements for reliability, processability, stability, and so on.

Large tow carbon fibers have a tensile strength of 3.5-5.0 GPa and a tensile modulus of 230-290 GPa, and are generally used in fields such as textiles, medicine and health, electromechanical, civil engineering, transportation, and energy, hence they are also known as industrial grade carbon fibers. The technical barriers for large tow carbon fiber are quite high. As an industrial grade carbon fiber, its core driving force lies in low cost, so enterprises must effectively control production costs. The rapidly growing global wind power industry has brought business opportunities for the development of Fortune Cat®‘s large tow carbon fiber.

In the subsequent application process of large tow carbon fiber, due to the large size and easy aggregation of fiber bundles, the yarn spreading effect is not good, which leads to poor resin infiltration into the fibers and is prone to defects such as pores. In addition, during the process of developing large tow carbon fibers, there may be disordered and broken yarns, resulting in significant dispersion of mechanical properties, further increasing the difficulty of applying large tow carbon fibers.

In the medical field, carbon materials have advantages such as good biocompatibility, low irritation to living tissues, non-toxic, non-carcinogenic, low specific gravity, and similar elastic modulus to human bone, making them a potential fourth generation implant material.

In the field of transportation, the application of large tow carbon fiber is mainly in civil aircraft, automobiles, fast trains, and other transportation vehicles. For example, it can be used to manufacture carbon/carbon composite brake systems and automotive transmission shafts, which can significantly reduce the weight of automobiles, thereby reducing energy consumption and improving automotive control systems, which is beneficial for environmental protection and has become the preferred choice for automotive lightweighting.

Carbon fiber has broad application prospects in the energy field. At present, in the field of energy, carbon fiber reinforced composite materials mainly solve two problems. Firstly, improving energy utilization efficiency. For example, carbon fiber used in automotive components can reduce vehicle weight and improve fuel utilization efficiency; The second is to provide clean energy, such as carbon fiber wind turbine blades and carbon fiber wind turbine propellers applied in the wind power field.

In the field of sports and leisure, large tow carbon fiber products mainly include fishing rods, golf clubs, snowboards, badminton rackets, etc.

In terms of infrastructure, large tow carbon fibers can be used to enhance cement. Carbon fiber reinforced cement composite materials have high strength and stiffness, and can be applied in bridges, buildings, and other fields to further increase the service life of buildings.

In the industrial field, carbon fiber can be applied in industries such as papermaking, metallurgy, chemical, textile, and medical machinery. Various components that require working in environments such as high strength, high stiffness, light weight, high temperature resistance, and corrosion resistance, such as various shafts, containers, pipelines, and platforms, can be manufactured using carbon fiber.

Fortune Cat®’s products mainly include carbon fiber basic materials, high-strength carbon fibers, carbon fiber fabrics, high-performance material fabrics, warp knitted reinforced fabrics, multi axial warp knitted composite materials, advanced carbon fiber composite materials for rail transit, multiple models of high-speed trains, carbon fiber composite material components for maglev trains and aerospace, high-performance prepregs, carbon fiber composite material products, etc. Fortune Cat®’s carbon fiber product is widely used in aerospace, weapons and equipment, wind turbine blades, photovoltaic thermal fields, high-pressure hydrogen storage, sports and leisure, building reinforcement and other fields.

E-mail us to get a free quote: fortunecatfibers@outlook.com

Carbon Fiber Medical Device Components

Fortune Cat® can produce Carbon Fiber Medical Device Components.

Item Name: Carbon Fiber Medical Device Components.

Brand: Fortune Cat®

Characteristics:

Fortune Cat® Carbon Fiber Medical Device Components can be customized according to the use and requirements of the customers. Regular in stock Carbon Fiber Medical Device Components products are listed below.

Carbon Fiber Medical CT Board

Fortune Cat® Carbon fiber composite CT headrests and bed boards have high thermal stability, mechanical strength, and impact resistance, excellent toughness, rigidity, chemical resistance, and easy cleaning characteristics. They can also meet the requirements of maximum radiation attenuation and are widely used in the field of medical equipment.

Carbon fiber composite materials have high X-ray transmittance, allowing radiation to be irradiated on the bed board at any angle without refraction. Clear imaging can be obtained with small doses of radiation, reducing the risk to patients. They are non-toxic, odorless, lightweight, high-strength, and have strong chemical stability, with good biocompatibility with the human body. The flexibility and special functional performance make it widely used in medical devices and biomaterials.

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Carbon Fiber Orthopedic Traction Frame

1. Excellent mechanical properties-Carbon fiber composite materials have the characteristics of high strength and light weight, with high specific strength and specific modulus; In medical equipment, it can be used for accessories that require good rigidity and light weight requirements.

2. Anisotropy and designability-Some components on medical equipment must have a small deflection and high rigidity after being loaded in a certain direction; Carbon fiber reinforced resin matrix composites can exhibit significant anisotropy, with significant performance differences along the fiber axis and perpendicular to the fiber axis. The anisotropy of the material brings greater degrees of freedom to the design.

The orientation of the material layer can be adjusted over a wide range because of the anisotropic properties of the layer. The elastic and strength characteristics of the composite material can be changed by changing the orientation and stacking order of the layer, in order to obtain a composite material structure that meets the usage requirements and has a high-quality performance to quality ratio.

3. Excellent X-ray transmission performance-The intensity attenuation or absorption of X-rays after penetrating a substance is related to the composition, atomic number, density, and thickness of the substance. For carbon fiber composite materials, the elemental composition of resin is C, H, O, and the elemental composition of carbon fiber is C. The X-ray mass absorption coefficient is particularly small, far lower than that of ordinary materials. The aluminum equivalent of carbon fiber epoxy resin composite is 0.11, and the aluminum equivalent of carbon fiber composite foam sandwich structure is 0.52. The X-ray transmission performance is much better than traditional medical materials such as aluminum board, plywood and phenolic resin board. And carbon fiber composite materials allow radiation to shine on the bed board at any angle without refraction.

4. Excellent anti fatigue features-Due to the large volume of patient diagnosis and treatment, there is a high demand for the fatigue performance of the bed panel. There are countless fiber/resin interfaces in carbon fiber reinforced resin matrix composites, which can prevent further crack propagation and delay the occurrence of fatigue failure. During use, even if a small amount of fibers break due to overload in composite components, their load will quickly redistribute to the undamaged fibers, thereby not causing the entire component to lose its load-bearing capacity in a short period of time, demonstrating excellent damage safety of the structure.

5. Good forming process-There are various molding processes for carbon fiber composite materials, and the common molding processes for carbon fiber composite materials used in medical equipment are vacuum bags, hot pressing cans, and molding.

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Carbon Fiber Car Hood

Carbon fiber composite material is a new type of material with excellent performance, which is obtained by mixing carbon fiber and resin in a certain proportion and undergoing a series of curing treatments. This material has unparalleled benefits in the automotive industry compared to traditional metal materials.

High strength, carbon fiber composite materials have better mechanical properties than metal materials. Its tensile strength is 4-5 times that of ordinary steel, and its stiffness is 3-4 times that of ordinary steel. People are increasingly valuing the safety of cars. On topics such as “who can be safe between German and Japanese cars” and “who is safer if the iron sheet is thick or thin”, car enthusiasts have been discussing for many years. The appearance is a debate about who is right and who is wrong, but in essence, it reflects people’s emphasis on car safety. If a high-strength material is applied to the car body, the safety of the car will greatly increase.

Lightweight, carbon fiber composite materials not only have excellent mechanical properties, but also have ultra light weight. The traditional belief that the stronger one is, the heavier it is has been completely overturned. While its strength is several times higher than that of ordinary steel, its quality is only a fraction of that of steel. In today’s world where environmental protection and fuel economy are increasingly valued, lightweight car bodies have become a trend in the development of automobiles. Carbon fiber composite materials also have advantages such as corrosion resistance and easy styling. These advantages make carbon fiber composite materials an excellent material for car body manufacturing.

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Carbon Fiber Medical Bed board and Head Pillow

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Carbon Fiber Breast Machine Support Board

The carbon fiber breast machine support plate is made of imported Dongli carbon fiber with precision production. The product has a 3K plain or twill surface, clear patterns, smooth surface, no bubbles or marks, beautiful and elegant, and has ultra-high transparency.

Carbon fiber composite materials are lightweight, high-strength, corrosion-resistant, have good mechanical properties, and have high X-ray transmittance, making them particularly suitable for use in medical radiation equipment. Carbon fiber products are stable and biocompatible with the human body, without toxins or irritating odors, and are safe and hygienic.

The carbon fiber composite material has strong wave transmission performance. A 1mm thick carbon fiber board has an X-ray transmittance of 98% and a radiation loss of only 2%. Compared with traditional breast machine support boards, it reduces radiation consumption by 80%, greatly improving the accuracy of optical effects and greatly helping to improve the accuracy of medical diagnosis. In addition, carbon fiber products have high strength, good mechanical properties, and are safer compared to other materials, greatly extending their service life. Shandong Yingteli New Materials can provide customized services for major medical units, promoting the upgrading and replacement of medical equipment.

If you are interested in this product, please feel free to contact us: fortunecatyarns@outlook.com

How To Buy

1.Fortune Cat® has professional technical personnel who are responsible for guiding customers one-on-one. We can accept customized drawings or have our technical personnel design drawings for customers.

2.Customers provide requirements, including product name, technical requirements, design drawings, and dimensions.Fortune Cat® submit the design to the client for confirmation and make a preliminary quotation.After the customer confirms the design and sampling, mass production begins.Delivery after customer acceptance.

3.Fortune Cat® can sign confidentiality agreements with customers.

Why Fortune Cat®

1.With 20 years of professional manufacturing experience in military products, Fortune Cat® has rich research and production experience in industries such as military shelters, medical equipment, drones, and automotive components.

2.Fortune Cat® has multiple patented technologies and certified by an international production quality management system.

3.Fortune Cat® has mastered various integrated molding technologies such as molding, hot pressing can, winding, and vacuum induction.

4.Fortune Cat® has production and testing equipment for carbon fiber composite materials, including a 100000 level purification workshop, a large high-temperature chamber, automatic cutting machines, and hot pressing tanks.

5.Fortune Cat® has a professional composite material design simulation laboratory that can perform mechanical simulation and analysis on products, ensuring the reliability of product design.

5.Fortune Cat® has a professional inspection and testing laboratory, we can comprehensively test the performance of resin, fiber, fabric, prepreg, core material, sandwich structure, and various composite material products to ensure product quality.

If you are interested in this product, please feel free to contact us: fortunecatyarns@outlook.com