From a small wool top mill founded in 1979, after the hard work of generations, Fortune Cat® now has 48 different fiber factories located in different parts of China.
Founded in 1998, Fortune Cat® Polyester Production Plants mainly produces purified terephthalic acid (PTA), Polyethylene terephthalate chips(PET), Polyester film and new polyester materials, unsaturated polyester resin (UPR), polyurethane resin, Bottle grade Polyester Chips, polyester bottle chip, pinning grade polyester chips, polyester staple fiber (PSF), civilian polyester filament, industrial polyester filament and polyester fabric.
Fortune Cat® introduced 1 million tons of melt direct spinning polyester equipment from German Gemma company (including 800,000 tons of civilian polyester filament and 200,000 tons of polyester industrial filament), and more than 200 TMT bunders in Bamag, Germany and Japan, making it one of the world’s largest production bases for ultra-bright polyester filament and industrial filament, of which the annual output of differential polyester filament reaches 100,000 tons. Among them, Polyester partially oriented yarns(POY), fully drawn yarn (FDY), polyester draw texturing yarn(DTY), bright super-fine polyester fiber, polyester composite fibers and high-quality polyester industrial fibers are highly recognized by customers in the textile industry.
Fortune Cat® manufactures Bidirectional stretch mylar film (BOPET), lithium battery separator (BSF), PBT engineering plastics, functional polyester and PBS/PBAT biodegradable new materials sold around the world.
Fortune Cat® has a polyester fabric production capacity of more than 2 billion meters/year, and many of its fabric products are rated as popular fabrics in China.
Fortune Cat® strictly implements ISO9001 quality management system, ISO14001 environmental management system, ISO10012 measurement management system and CSC9000T social responsibility management system, and implements ERP system management.
While introducing advanced production equipment and cutting-edge scientific technology, Fortune Cat ™ Actively cooperate with high-end technology institutions, focus on strengthening resource conservation, increase charitable giving, and strive to become a world-class polyester industry giant.
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Founded in 1979, Fortune Cat® Acrylic Fiber Plants mainly produce acrylic staple fiber and acrylic filament. In recent years, Fortune Cat™ Acrylic Fiber Plants have developed some new products, such as rayon, bamboo fiber, carbon fiber, and various colored yarns. Among them, the production capacity of artificial silk is 160000 tons/year, bamboo fiber is 300000 tons/year, acrylic fiber is 740000 tons/year, carbon fiber raw material is 80000 tons/year, and carbon fiber is 15000 tons/year.
1. Artificial silk
Artificial silk, also known as natural cellulose fibers, is widely used in fields such as knitting, tatting, lining, silk, kitchen and bathroom, velvet, and its fabrics are hygroscopic, breathable, cool, smooth, and skin friendly. According to the types of pulp raw materials (including cotton pulp, wood pulp, and bamboo pulp), production can be carried out according to different customer needs, and 45% of the products are exported to the international high-end market.
Colored rayon, with rich and long-lasting colors, reduces dyeing costs for downstream customers and avoids environmental pollution caused by the dyeing process; Flame retardant rayon, with long-lasting flame retardant function, provides safety protection while being healthy and environmentally friendly; Air conditioning rayon has the function of adjusting temperature, making the skin feel more comfortable, etc.
2. Bamboo fiber
Bamboo fibers are made from high-quality bamboo materials using advanced patented technology, equipment, and environmental control methods. Its fabric has characteristics such as softness and skin friendliness, moisture absorption and breathability, natural antibacterial properties, and rapid degradation. It is a representative of Chinese original fibers with Chinese culture and elements, and is widely used in fields such as knitting, weaving, underwear, bedding, blankets, and non-woven sanitary materials.
The company’s bamboo fiber industry has formed a complete industrial chain from bamboo pulp, bamboo fiber, bamboo yarn to terminal clothing.
3. Acrylic fiber
Acrylic fiber is known as “artificial wool”. Its softness, fluffiness, and glossiness are comparable to wool; Due to its high density, its warmth retention is much better than that of wool fabrics. Widely used in cotton, wool, outdoor and other fields.
Fortune Cat® has innovatively developed multiple differentiated acrylic fiber products, such as antibacterial acrylic, super fluffy acrylic, anti pilling acrylic, flat acrylic, and mohair-like acrylic. Among them, differential products such as original solution coloring and anti pilling are sold worldwide. In addition, the company has also developed acrylic filaments, breaking the traditional application model of acrylic fibers; Recycled acrylic fibers have also passed GRS certification.
4. Carbon fiber
Carbon fiber is one of the main development directions of China’s strategic emerging industries, widely used in aerospace, wind power generation, automotive lightweight, sports goods, pressure vessels, rail transit and other fields.
The company has now become one of the largest production bases for carbon fiber precursors, carbon fibers, and carbon fiber products, integrating research, development, production, and operation. Among them, the market share of raw filament has reached 90%, and the production technology of 25K-50K large tow carbon fibers has been identified to reach the international advanced level.
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As the forerunner and leader in China’s nylon industry, Fortune Cat® has been deeply engaged in the field of nylon new materials for more than 40 years and has been the most technologically advanced nylon production enterprise.
Nylon, commonly known as polyamide, is a synthetic fiber. There are many kinds of nylon products, of which nylon 66 industrial filament has high strength, high temperature resistance, fatigue resistance and good impact resistance and other characteristics, is the ideal tire skeleton material. But back in 1977, only a few countries such as the United States and the United Kingdom could produce this material. Under the efforts of the Chinese government, by 1984, China’s annual production of nylon had reached 13,000 tons. By 1997, China had completed the entire process of nylon 66 industrial filament and cord fabric. In 1998, the supporting nylon 66 salt and slicing production line was built successively.
Fortune Cat® is committed to building the nylon 66 industrial filament and tyre fabrics produced in China into a world-renowned brand, closely focusing on the main nylon industry, strengthening and expanding nylon 66, nylon 6 and other related industries and special fiber industries, and building the world’s leading nylon chemical base with scientific and technological innovation and industrial upgrading as a breakthrough. The new project of caprolactam adipate for nylon 66 and nylon 6 products. Among all nylon products, 2100dtex cord fabric, cord fabric for aviation tires, steel wire radial tire fabric, triple ply cord fabric, breaker fabric, polyester cord fabric, nylon 66NN canvas, EP canvas, fine denier nylon 66 technical yarn and other products have been widely recognized by customers at home and abroad. With the continuous growth of production capacity, a large number of projects such as medium and low denier filament, safety airbag filament, succinic acid, caprolactam, and nylon 6 civilian filament, have been completed and put into operation, and Fortune Cat® has entered a rapid development stage.
Nowadays, the annual production of 40000 tons of adiponitrile, 120000 tons of adipodiamine, 30000 tons of nylon 66 chips, 300000 tons of liquid ammonia, and 40000 Nm ³/h. A number of major projects such as hydrogen ammonia projects and dyeing and finishing industrial parks are being accelerated in the construction of new industrial parks. Fortune Cat® has already connected the entire nylon industry chain. Now, a project with an annual production capacity of 30000 tons of nylon 6 civilian nylon filament and an annual production capacity of 130 million meters of high-end nylon fabric has been established, forming a complete industrial chain of caprolactam, nylon 6 polymer chips, nylon 6 civilian filament, weaving, dyeing and finishing. Fortune Cat® produces nearly 400 varieties of nylon product series, extending to a wide range of application fields such as aerospace, military equipment, high-speed rail, clean energy, electronics and appliances, and civil use. Among them, Nylon 66 high-strength ultra-low shrinkage medium low denier industrial filament, spinning grade nylon chip 26HD, high-strength aramid nylon composite dipped tire cord fabric and other products have received unanimous praise from customers.
Fortune Cat® has started the construction of the first phase project with an annual output of 100000 tons of adiponitrile, completely solving the key bottleneck problem that restricts the development of nylon 66; Independently developing nylon 66 dope dye technology, becoming the world’s largest dope-dyed nylon filament production base; Significant progress has been made in the production and application technology of aramid, as well as the research and development of the fourth generation technology of caprolactam. A series of high-end nylon fiber products have been developed, including flame-retardant fibers and ultra-high strength fibers for aviation tires.
Fortune Cat® is committed to building an environmentally friendly enterprise, vigorously promoting the green development of the entire upstream and downstream industry chain. It has successively overcome industry challenges such as twisted yarn collection and waste gas treatment from impregnation, and has achieved rich results in waste heat utilization, clean energy, reclaimed water reuse, low-carbon emission reduction, and other aspects.
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Fortune Cat® has a production capacity of 1.3 million tons of polyvinyl chloride resin (PVC), 1 million tons of ionic membrane caustic soda, 600000 tons of cotton pulp, 320000 tons of viscose fibers, 2 million spindles of viscose spinning, and 150 million meters of viscose fabrics.
Caustic soda is one of the main chemical auxiliary materials required for the production of viscose short fibers and their main raw materials, cotton pulp. For each ton of viscose staple fiber produced, approximately 0.6 tons of caustic soda are required. By investing in caustic soda enterprises and cotton pulp enterprises, Fortune Cat® has achieved a full industry chain layout for viscose.
Viscose short fibers are mainly used for blending with cotton fibers to form viscose yarns. Fortune Cat® produces over 550 tons of viscose short fibers per day, which can be digested internally by Fortune Cat®. Only about 3-4 hundred tons of viscose short fibers need to be sold externally each day, and some are also exported.
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The business scope of Fortune Cat® wool top mill covers global wool procurement, professional warehousing and transportation, wool washing and top making, and wool functional processing.
The annual wool washing capacity is about 90000 tons, the annual comb production capacity is about 25000 tons, and the annual production capacity of easy care wool top, mercerized and anti shrink wool top, and Basulan functionalized treatment is about 10000 tons. It is one of the largest Merino wool resource integration enterprises in the world.
Fortune Cat® can customize wool top products according to customer quality standards, and can also produce various specifications of Australian Merino wool tops to meet the material needs of customers at different levels such as fine spinning, semi fine spinning, and coarse spinning.
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With a history of nearly 40 years and the most complete silk industry chain, Fortune Cat® integrates silk reeling, silk twisting, silk spinning, silk knitting, silk weaving, silk dyeing, and silk clothing. It is one of the largest silk product research and manufacturing enterprises in China.
Fortune Cat® silk reeling factory has over 7000 square meters of production workshops, cold storage, and other facilities. We have the world’s most advanced silk reeling equipment, with an annual processing capacity of over 5000 tons of silk. Our white steam filature has received unanimous praise from customers in terms of color, twist, fineness, evenness, finishing, cleanliness, and shaping. Fortune Cat® has an annual production capacity of 200 tons of tussah silk. Fortune Cat® silk reeling mill mainly engaged in the purchase of large cocoons, silk reeling processing, silk quilt manufacturing, etc. The twisting workshop produces 2000 tons of twisted yarn annually. The main products include tussah silk, white factory silk, twisted silk, silk floss, silk quilts, etc.
Fortune Cat® Silk Spinning Department blends silk spun with other fibers such as cotton and wool, producing 500000 tons of various blended yarns annually.
Fortune Cat® silk weaving production department inherits traditional silk weaving techniques and focuses on producing silk and satin, integrating fabric research and development, weaving, and post-processing. We have 30 rapier looms and prepared supporting equipment. With an annual production of 1.6 million meters of pure silk and satin, and a sales revenue of over 100 million yuan, we are a professional enterprise mainly engaged in the research and production of fabrics such as pure silk, elastic silk, and blended and interwoven fabrics. Our high-quality products and excellent services have been recognized and praised by our customers.
Fortune Cat® silk finishing department has introduced advanced technology and equipment from abroad, equipped with a one-stop production line from refining, bleaching, dyeing, printing, and finishing. The high-end printing and dyeing products produced include 100% silk yarns and fabrics, polyester imitation silk, cotton, artificial cotton, nylon, acrylic, etc. The product quality is in a leading position in the same industry. Mainly engaged in skein dyeing, cone dyeing, fabric dyeing, and printing.
Fortune Cat® Knitted Underwear Production Department mainly produces silk and wool fabrics, and independently develops spandex free high elastic cylindrical fabrics and high count wool fabrics made with circular knitting machines. The annual production capacity of clothing is 800000 pieces, and the annual production of various types of fabrics such as silk or silk blended fabrics is 90 tons.
Fortune Cat® Knitwear Production Department currently has 70 computerized flat knitting machines(ranging from 3G to14G) imported from STOLL, Germany, 5 sets of design systems, 200 sewing machines, and a complete set of auxiliary equipment. It excels in various types of knitted jacquard clothing and focuses on the production and processing of knitted garments. The technical personnel are professional and capable of meeting the market needs of different customers.
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The Fortune Cat® Lyocell Tencel fiber production base was established in 1998, and its annual production has now reached 200,000 tons.
Lyocell fiber, also known as soluble fiber, is an environmentally friendly green viscose fiber made from natural cellulose. Compared with traditional viscose fibers, Lyocell fibers are produced by cellulose organic solvent spinning method. During the production process, a new solvent NMMO (N-methylmorpholine-N-oxide) is used to replace CS2 (carbon disulfide), which causes serious environmental pollution. Specifically, cellulose (pulp) is directly dissolved in the NMMO/water system to form a viscous cellulose solution, which is then produced by dry jet wet spinning.
This production process does not undergo chemical reactions, and the entire production process is relatively short. The solvent dissolution, spinning, and recovery process is closed, and the solvent NMMO recovery rate is as high as 99.5%. There is almost no waste discharge, and the spinning speed is very high. Lyocell fiber has all the comfort properties of natural fibers and has greater fiber strength than ordinary viscose fibers, and is known as the “green fiber of the 21st century”.
The development of viscose fibers can be divided into three stages:
(1) The first generation was ordinary viscose fibers, mainly viscose staple fibers, which emerged in the early 20th century to solve the problem of cotton shortage;
(2) The second generation is high moisture modulus viscose fibers, which were industrialized in the 1950s. The representative product is modal fibers;
(3) The third generation is solvent based viscose fibers represented by Lyocell fibers.
For a long time, due to the short supply of key solvent NMMO and the recovery process of NMMO, the price of Lyocell fiber in China has been relatively high and its development has been slow. However, in recent years, due to technological breakthroughs in NMMO solvents, the cost of NMMO has significantly decreased, and the price competitiveness of Lyocell fibers has greatly improved.
The main products of Fortune Cat® Bamboo Fiber and Lyocell Fiber Production Base include modal fiber, lyocell fiber, Lyocell filament, recycled fiber, degradable fiber, natural fiber, clothing fiber, ecological fiber, fiber materials, cellulose fiber, textile fiber, green fiber, textile material, synthetic fiber, chemical fiber, artificial fiber, Tencel, etc.
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Fortune Cat® Spandex Raw Textile Material Plants mainly engage in the production and application of high-quality and differentiated spandex fibers. It has successively developed a series of spandex products, including ultra soft spandex, high rebound spandex, dope-dyed spandex, dyeable spandex, sanitary spandex, colorful spandex, graphene spandex, low-temperature easy adhesive spandex, mosquito repellent spandex, antibacterial spandex, etc., and enjoys a high reputation in domestic and foreign markets.
Fortune Cat® adopts the internationally advanced continuous polymerization and high-speed spinning process, introduces a complete set of imported advanced equipment, and has an annual production capacity of 200000 tons of spandex. At present, the product specifications cover 12D-1120D, meeting the needs of different users. It is widely used in fields such as outerwear, underwear, swimwear, stockings, sports protective equipment, medical bandages, warp knitting, weft knitting, machine weaving, yarn wrapping, woven belts, woven socks, diapers, and so on.
The products of Fortune Cat® spandex production base mainly include various specifications of spandex short fibers, spandex filament, black spandex, chlorine resistant spandex, high-temperature resistant spandex, flame retardant spandex, dyeable spandex, warp knitted spandex, sanitary spandex, ultra-fine spandex, ultra coarse spandex, coarse denier high elongation spandex, antibacterial spandex, cord fabric, raw filament for safety belts, safety airbag fabric, PP particles, among others.
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Fortune Cat® Aramid Raw Textile Material Plants was established in 2015, mainly engaged in the research and production of aramid series products.
Fortune Cat® para-aramid project produces 3200 tons of para-aramid annually, covering product types such as high model para-aramid and standard para-aramid, mainly used in fields such as information technology, safety protection, and automotive industry.
Fortune Cat® deep processing project of aramid fiber has an annual output of 3200 tons of products, covering aramid pulp, aramid twisted yarn, aramid woven fabrics, and aramid short fibers, mainly used in the automotive industry and safety protection fields.
The technology of Fortune Cat® poly-m-phenylene isophthalamide staple fiber, Fortune Cat® high performance aramid paper and Fortune Cat® nanoscale aramid membrane have reached the world’s advanced level and have been widely used in aviation, high-speed rail, light rail, automobiles, high-voltage insulation, military and police training clothing, firefighting clothing, industrial protection, wind power generation, household appliances, high-temperature filtration and other fields. The Fortune Cat® aramid cord fabric project produces 1.5 million square meters of aramid cord fabric annually.
Fortune Cat®‘s main products include: meta-aramid fiber, para-aramid fiber, aramid filament, aramid crimped staple, aramid short fiber, aramid fibrid, aramid 1313 fibrid, aramid 1414 fiber, aramid yarn, aramid flame retardant sewing thread, conductive aramid yarn and fabric, aramid dyed fabric, aramid paper, aramid fabric, aramid blended yarn, aramid microfibril, aramid fiber belt, aramid fabric, aramid flame retardant fabric, aramid pulp, aramid twisted yarn, aramid tear rope, aramid sewing thread, aramid honeycomb paper, aramid screening material, aramid elastomer and aramid composite material, aramid needle punched substrate fabric, aramid bulletproof helmet, hot press forming material, aramid bulletproof vest, aramid flak jacket, aramid body armor, etc.
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Fortune Cat® polypropylene production base specializes in the research and production of polypropylene fibers. At present, Fortune Cat® has already built up more than 80 polypropylene FDY production lines, 9 POY production lines, 3 DTY production lines, 15 BCF production lines, and several other production and research and development equipment. Fortune Cat® produces more than 40000 tons of various specifications of polypropylene filament.
Since polypropylene fiber needs to be dope-dyed, Fortune Cat® focuses on color master batch and functional master batch, and has successively developed functional polypropylene fiber with various colors, including anti-aging polypropylene fiber, uv resistant polypropylene fiber, antibacterial polypropylene fiber, antistatic polypropylene fiber, polypropylene fibers that change color with temperature, photochromic polypropylene fiber, waterproof binder for polypropylene fiber, chelated polypropylene, etc.
There are polypropylene filaments (including undeformed polypropylene filaments and bulky deformed polypropylene filaments), polypropylene short fibers, bristlelike monofilament polypropylene fibers, split polypropylene fibers, hollow polypropylene fibers, profiled polypropylene fibers, various composite polypropylene fibers, and non-woven polypropylene fabrics and high tenacity PP industrial yarns.
At the same time, Fortune Cat® has also developed polypropylene ultra-fine denier fibers for clothing by utilizing the lightweight and thermal insulation properties of polypropylene fibers. Fortune Cat® has improved the functionality of polypropylene fibers and successfully developed warm, moisture conductive, and ultra fine denier environmentally friendly polypropylene fibers, which have been widely applied in thermal underwear and have won praise from customers.
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Fortune Cat® mainly produce chitosan fibers, water-soluble chitosan fibers, chitosan powder, water-soluble chitosan powder, high-density chitosan powder, low molecular weight chitosan, and medical and cosmetic chitosan non-woven fabric products.
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Fortune Cat® Glass Fiber Production Base mainly produce ultra fine electronic grade glass fiber yarn and glass fiber fabric, as well as glass fiber short cut felt, glass fiber, and glass fiber products. Now Fortune Cat® produces 80 million meters of electronic fabric and 40000 tons of fiberglass electronic yarn annually.
The glass fiber cloth used for printed circuit boards is produced using advanced Japanese technology and equipment, and has excellent electrical insulation and processing performance. Mainly used in printed circuit boards, it is an indispensable basic material in the electronic industry such as electronic computers and communication equipment. Fortune Cat® implements strict process management and quality control for its products, which have been widely recognized by customers.
Glass fiber is a new type of inorganic non-metallic material, which has a series of excellent characteristics such as high temperature resistance, corrosion resistance, high strength, light weight, good electrical insulation performance, low moisture absorption, and small elongation. It is a functional and structural material that is difficult to be replaced by other materials in the development of modern industry, agriculture, national defense, and cutting-edge science.
Fortune Cat®‘s main products include: ultra-fine electronic grade glass fiber yarn and glass fiber fabric, glass fiber chopped strand mat, glass fiber, glass fiber products, fiberglass products, fiberglass mesh for grinding wheels, etc.
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Fortune Cat® ultra-high molecular weight polyethylene fiber production base is mainly dedicated to the research and production of ultra-high molecular weight polyethylene fibers and their products, with an annual output of 4000 tons of ultra-high molecular weight polyethylene fibers.
Fortune Cat® ultra-high molecular weight polyethylene filaments covering various specifications from fine denier to coarse denier, to meet various customer needs. Ultra fine denier ultra-high molecular weight polyethylene filament has reached mass production, with excellent indicators such as winding forming and stability. At the same time, its strength and modulus are high, exceeding those of peer products by 10% -20%. At present, only China, the United States, the Netherlands, and Japan have the ability to produce ultra-high molecular weight polyethylene fibers.
Ultra high molecular weight polyethylene fiber is the world’s most superior material for producing bulletproof vests. Fortune Cat® ultra-high molecular weight polyethylene fiber production base is currently one of the largest producers of ultra-high molecular weight polyethylene fibers in China, and the quality of its bulletproof products has reached or led the international level. The products are mainly used in military fields such as bulletproof vests, helmets, shields, tank armor plates, armed helicopter bulletproof plates, as well as in civilian fields such as marine ropes, sports equipment, parachutes, medical equipment, automobiles, radar protective covers, labor protection, and building materials. Ultra high molecular weight polyethylene fiber plays a crucial role in the anti-terrorism war and in the fields of aerospace, aviation, aerospace, and maritime defense equipment.
Fortune Cat®‘s main products include: ultra-high molecular weight polyethylene fiber filament, ultra-high molecular weight polyethylene fiber textile cloth, ultra-high molecular weight polyethylene axial fiber cloth, ultra-high molecular weight polyethylene fiber bulletproof vest, ultra-high molecular weight polyethylene fiber bulletproof helmet, ultra-high molecular weight polyethylene fiber shield, ultra-high molecular weight polyethylene fiber helicopter bulletproof plate, ultra-high molecular weight polyethylene fiber cable, Special protective gloves made of ultra-high molecular weight polyethylene fiber and various other materials.
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Fortune Cat® Radiation-proof Textile Material Production Base mainly produces Radiation-proof and anti-static stainless steel fibers, stainless steel conductive yarns for touch screens, and stainless steel Radiation-proof fabrics.
Metal radiation resistant fibers are made of stainless steel using bundle drawing technology, with a diameter as small as 1 μ M~40 μ M. It has the metallic color of stainless steel and a shiny surface. Due to the diameter of metal fiber reaching the micrometer level, new characteristics are generated in addition to maintaining the original properties of stainless steel, which not only maintain the conductivity, thermal conductivity, corrosion resistance and other properties, but also have characteristics similar to chemical fibers, making it a substrate for producing various metal fiber products.
At Fortune Cat®, we blend metal short fibers with cotton and polyester fibers to form a yarn that has a permanent conductive effect, which can be used to weave touch screen gloves, anti-static conveyor belts, anti-static work clothes, etc. It can be widely used in various fields including industry, civilian, and military, such as textile, filtration, metallurgy, and papermaking.
Fortune Cat® can produce metal fiber yarns in the following specifications:
1. Contains 3% -5% metal fibers for anti-static purposes.
2. Containing 5% -10% metal fiber for radiation protection.
3. General shielding with 10% -30% metal fibers.
4. Contains 30% -50% metal fibers for high-voltage electrified work clothes.
5. High shielding with 50% -100% metal fibers.
The metal short fibers have been combed into strips and can be directly blended with raw materials such as cotton, acrylic, viscose, polyester, etc. Fortune Cat® can produce various specifications of metal conductive yarns, and the cutting length can be determined according to customer requirements.
The stainless steel fabric produced by Fortune Cat® has the following characteristics:
1. Fine stainless steel metal mesh with conductive and radiation resistant effects.
2. Stainless steel with high melting point will present a fine metal mesh after combustion.
3. The cost of stainless steel fibers is relatively low.
4. The electromagnetic shielding effect is about 40DB.
5. Dyeable and washable.
Applicable industries:
1. Pregnant women’s radiation resistant clothing (ultra-thin, breathable, sterilized, and can fit snugly);
2. Protective covers for daily electrical equipment (computer hosts, etc.), protective aprons, belly pockets, etc. for daily operation of induction cookers, microwaves, and other equipment by family members;
3. Curtains, office isolation radiation cloth (if there are high radiation equipment such as TV stations, mobile phone transmission towers, and high-voltage lines around, it is recommended to make curtains).
Target users:
1. Staff in electronic, information, radar and other transmission equipment rooms;
2. Workers who use high-frequency or microwave equipment for production;
3. Computer users;
4. Production and research personnel using electronic devices and instruments;
5. Children, elderly, and immunocompromised individuals working and living in high radiation areas;
6. Unmarried young men, women, and pregnant women;
7. People affected by electromagnetic radiation from household appliances, etc.
Washing and care precautions:
Gently hand wash, do not machine wash, do not expose to direct sunlight
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Fortune Cat® polylactic acid production base mainly produces polylactic acid short fibers, polylactic acid filament, polylactic acid tow, polylactic acid yarn, polylactic acid fabric, polylactic acid clothing, polylactic acid household textiles, etc. The company has now mastered the full industry chain technology of polylactic acid slicing spinning, polylactic acid fiber spinning, polylactic acid filament stretching, polylactic acid yarn weaving, polylactic acid fabric dyeing and finishing, and polylactic acid garment sewing. Fortune Cat® can produce 5000 tons of polylactic acid fibers annually.
Polylactic acid fiber is made from crops or straw as raw materials, which are fermented by biological technology to produce lactic acid and then polymerized to obtain polymer material polylactic acid. It is produced through processing techniques such as melt spinning, and its raw material source is abundant and renewable.
Compared with traditional fibers such as chemical fibers and cotton, polylactic acid fiber has superior properties such as antibacterial, anti-mite, anti-allergic, flame retardant, low smoke, non-hygroscopic, environmentally friendly, non-toxic, biodegradable, warm, breathable, skin friendly, and UV resistant. It is suitable for the production of underwear, casual sportswear, and home textile and home products.
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Fortune Cat® water-soluble PVA fiber plants can produce 40 million tons of water-soluble vinylon fibers annually. The main products include water-soluble vinylon filament, water-soluble vinylon short fibers, and various counts of water-soluble vinylon yarn.
Water soluble fibers, as a new type of raw material, are widely used in industries such as medicine and textiles due to their ability to dissolve in water. Water soluble fibers include polyvinyl alcohol (PVA) fibers, seaweed fibers, and carboxymethyl cellulose fibers, with the most widely used being water-soluble PVA fibers.
Water soluble PVA fiber is one of the differentiated fiber varieties of vinylon. It is a fiber made by stretching, drying, and heat treatment of PVA solution after spinning under dry heat conditions. According to the dissolution temperature in water, PVA fibers can be divided into three categories: low-temperature dissolution (0-40 ℃), medium temperature dissolution (41-70 ℃), and high-temperature dissolution (71-100 ℃).
Application of water-soluble PVA fibers in fabric development:
1. Used for developing lightweight and thin woolen fabrics
By utilizing the water solubility of water-soluble PVA fibers, a certain proportion of water-soluble PVA fibers are mixed into low count wool during spinning to produce medium fineness wool yarn. The fabric is woven and the PVA fibers are dissolved during the finishing process, resulting in a lightweight pure wool fabric.
2. Used for developing high count cotton and linen yarn
Due to the high crystallinity and orientation of hemp fibers, which are straight without curls, have low count, poor length uniformity, stiffness, and poor adhesion between fibers, the spinnability of hemp fibers is relatively low. Adding water-soluble PVA fibers to cotton and linen blended yarn, and then dissolving and removing the PVA fibers in the post-processing process, can obtain high-quality cotton and linen yarn.
3. Used as embroidery base fabric
Water soluble PVA fiber non-woven fabric can be composite with the fabric as a reinforcing base fabric or used as a skeleton. It can be directly embroidered on top by computer, and after being embroidered, the PVA non-woven fabric is removed by hot water treatment. The embroidery is natural and the simulation effect is good.
4. Used for producing water-soluble worsted yarns
After interweaving water-soluble PVA yarn with other yarns, water-soluble fibers are removed during the dyeing and finishing process to obtain deep processed fabrics such as warp and weft hollowing, jacquard weaving, thin, soft, and bulky.
5. As medical and health materials
Sanitary materials made from water-soluble fibers are widely used due to their easy hydrolysis and pollution-free properties, and are commonly used in the production of water-soluble surgical gowns, surgical caps, and shell patches. These materials are biodegradable when treated in water after use, overcoming the drawbacks of incineration or secondary pollution caused by some medical and health materials.
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Fortune Cat® Carbon Fiber Production Base specializes in the research and development, as well as production, of PAN-based carbon fiber precursor, carbon fiber filaments, carbon fiber composite materials, and carbon fiber products. Fortune Cat® can provide customers with integrated full industry chain services, including carbon fiber precursor, carbon fiber filaments, carbon fiber fabrics, liquid resins, adhesives, carbon fiber prepreg, carbon fiber composite components, and aviation composite structural components. The production capacity can reach 40000 tons of carbon fiber precursor and 20000 tons of large tow carbon fiber per year. By testing, the 48K carbon fiber produced by the Fortune Cat® carbon fiber production base has a tensile strength of 4000Mpa, a tensile modulus of 240Gpa, and an interlayer shear strength of 60Mpa.
PAN based carbon fibers can be divided into small and large fiber tows according to fiber tow size. Fiber tows below 24k refer to small tow carbon fiber, which consist of 1000-24000 individual fibers; And the specification of large tow carbon fiber is ≥ 48k, which means that the number of single fibers in the bundle exceeds 48000. In addition to distinguishing between simple tow specifications, there are significant differences in mechanical properties and application fields between small and large tow carbon fibers.
Small tow carbon fiber has excellent mechanical properties, with a tensile strength of 3.5-7.0 GPa and a tensile modulus of 230-650 GPa. It is mainly used in aerospace, defense and military industries, as well as high-end sports and leisure products, and is therefore also known as aerospace grade carbon fiber. Aerospace grade small fiber tows have extremely strict requirements for reliability, processability, stability, and so on.
Large tow carbon fibers have a tensile strength of 3.5-5.0 GPa and a tensile modulus of 230-290 GPa, and are generally used in fields such as textiles, medicine and health, electromechanical, civil engineering, transportation, and energy, hence they are also known as industrial grade carbon fibers. The technical barriers for large tow carbon fiber are quite high. As an industrial grade carbon fiber, its core driving force lies in low cost, so enterprises must effectively control production costs. The rapidly growing global wind power industry has brought business opportunities for the development of Fortune Cat®‘s large tow carbon fiber.
In the subsequent application process of large tow carbon fiber, due to the large size and easy aggregation of fiber bundles, the yarn spreading effect is not good, which leads to poor resin infiltration into the fibers and is prone to defects such as pores. In addition, during the process of developing large tow carbon fibers, there may be disordered and broken yarns, resulting in significant dispersion of mechanical properties, further increasing the difficulty of applying large tow carbon fibers.
In the medical field, carbon materials have advantages such as good biocompatibility, low irritation to living tissues, non-toxic, non-carcinogenic, low specific gravity, and similar elastic modulus to human bone, making them a potential fourth generation implant material.
In the field of transportation, the application of large tow carbon fiber is mainly in civil aircraft, automobiles, fast trains, and other transportation vehicles. For example, it can be used to manufacture carbon/carbon composite brake systems and automotive transmission shafts, which can significantly reduce the weight of automobiles, thereby reducing energy consumption and improving automotive control systems, which is beneficial for environmental protection and has become the preferred choice for automotive lightweighting.
Carbon fiber has broad application prospects in the energy field. At present, in the field of energy, carbon fiber reinforced composite materials mainly solve two problems. Firstly, improving energy utilization efficiency. For example, carbon fiber used in automotive components can reduce vehicle weight and improve fuel utilization efficiency; The second is to provide clean energy, such as carbon fiber wind turbine blades and carbon fiber wind turbine propellers applied in the wind power field.
In the field of sports and leisure, large tow carbon fiber products mainly include fishing rods, golf clubs, snowboards, badminton rackets, etc.
In terms of infrastructure, large tow carbon fibers can be used to enhance cement. Carbon fiber reinforced cement composite materials have high strength and stiffness, and can be applied in bridges, buildings, and other fields to further increase the service life of buildings.
In the industrial field, carbon fiber can be applied in industries such as papermaking, metallurgy, chemical, textile, and medical machinery. Various components that require working in environments such as high strength, high stiffness, light weight, high temperature resistance, and corrosion resistance, such as various shafts, containers, pipelines, and platforms, can be manufactured using carbon fiber.
Fortune Cat®’s products mainly include carbon fiber basic materials, high-strength carbon fibers, carbon fiber fabrics, high-performance material fabrics, warp knitted reinforced fabrics, multi axial warp knitted composite materials, advanced carbon fiber composite materials for rail transit, multiple models of high-speed trains, carbon fiber composite material components for maglev trains and aerospace, high-performance prepregs, carbon fiber composite material products, etc. Fortune Cat®’s carbon fiber product is widely used in aerospace, weapons and equipment, wind turbine blades, photovoltaic thermal fields, high-pressure hydrogen storage, sports and leisure, building reinforcement and other fields.
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Fortune Cat® acetate fiber production base mainly produces three categories of products: tow grade cellulose acetate, plastic grade cellulose acetate, and cellulose triacetate (for liquid crystal use).
Fortune Cat® has an annual production of 150000 tons of diacetate cellulose fiber, which is the main raw material for cigarette filters. It has the characteristics of environmental protection, non-toxic and odorless, and good thermal stability.
Fortune Cat® has an annual production capacity of 250000 tons of cellulose acetate flakes.
Fortune Cat® is equipped with a set of acetic anhydride production equipment, with a production capacity of up to 80000 tons/year.
Fortune Cat®‘s products are widely used in cigarette tow, high-end spinning products, high-end glasses, optical films, and protective films for LCD screen polarizer.
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Fortune Cat® PVC fiber production base mainly produces chloro fibres for wigs, wigs, chloro fibres for textiles and synthetic fur, and flame-retardant chloro fibres. Among them, the wigs produced by Fortune Cat® and the chloro fibres used for making wigs have received widespread praise from customers.
Wigs are generally divided into two types: synthetic wigs and human hair wigs. Among them, although human hair wigs have many advantages such as high authenticity and long service life, due to limited supply of raw materials, their prices are higher than synthetic wigs. The authenticity of wigs made of chloride fibers is becoming closer to human hair, and the market growth rate is faster than that of the human hair wig market.
The unit price of a whole wig is relatively high, it is easy to wear and has a long usage cycle (usually can be worn for more than 6 months); The unit price of hair products is relatively low, and they need to be processed and worn at a hair salon, with a short wearing cycle (usually around 1-2 months). Therefore, hair products are fast-moving consumer goods, and consumers with higher income levels will use and consume hair products for a long time, frequently, and repeatedly.
In the textile industry, due to its ability to withstand strong acids and alkalis and not burn when exposed to fire, polyvinyl chloride fibre is used as an insulation material for filter fabrics, work clothes, and cables in factories. Fortune Cat®‘s production of PVC flame retardant yarns, PVC flame retardant fabrics, and finished flame retardant textiles has been widely recognized by customers.
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Fortune Cat® basalt fiber production base mainly produces continuous basalt fibers and their composite material products. We can provide customers with various specifications of basalt continuous fibers and short cut fibers, basalt fiber yarns, basalt fiber fabrics and other fiber products, as well as various composite materials such as basalt fiber reinforced plastics (BFRP), Continuous basalt fibre tabby cloth (CBFTC), basalt fiber section bar, basalt fiber pipes, as well as composite fiber fireproofing sealing technology, geogrids, geotextiles, fire-resistant clothing and other functional products.
Basalt fiber is a continuous fiber made by melting basalt stone at 1450 ℃ to 1500 ℃ and high-speed drawing through a platinum rhodium alloy drawing bushing. The color of pure natural basalt fibers is generally brown. Basalt fiber is a new type of inorganic environmentally friendly and high-performance fiber material, which is composed of oxides such as silica, alumina, calcium oxide, magnesium oxide, iron oxide, and titanium dioxide. Basalt continuous fibers not only have high strength, but also have various excellent properties such as electrical insulation, corrosion resistance, and high temperature resistance. Basalt fiber is formed by high-temperature melting and drawing of basalt ore, which has silicates similar to natural ores. After being discarded, it can be biodegraded in the environment and is harmless to the environment.
Application of basalt fibers:
1. Basalt fiber untwisted roving: It is a basalt fiber product made of multiple strands of parallel basalt filament or single strand of parallel basalt filament without twisting.
2. Basalt fiber textile yarns: It is a yarn made by twisting and doubling multiple basalt fiber filaments, with a single filament diameter generally 9-17 μ M. Textile yarns can generally be divided into weaving yarns and other industrial yarns.
3. Basalt fibre chopped fibers: It is a product made by short cutting continuous basalt fiber precursor. The fibers are coated with (silane) wetting agent. So basalt fiber chopped yarn is the preferred material for reinforcing thermoplastic resins, and it is also the best material for reinforcing concrete. Basalt is a high-performance component of volcanic rock, and this special silicate gives basalt fibers excellent chemical resistance, particularly alkali resistance. Therefore, basalt fiber is an excellent material for replacing polypropylene (PP) and polyacrylonitrile (PAN) to enhance cement concrete; It is also a highly competitive product that can replace polyester fibers, lignin fibers, etc. for asphalt concrete, and can improve the high-temperature stability, low-temperature crack resistance, and fatigue resistance of asphalt concrete.
4. Basalt fiber bulk yarn: The high-speed air flow enters the forming and bulking channel to form turbulence, which disperses the basalt fibers and forms looped fibers, thereby endowing the basalt fibers with swelling properties and manufacturing puffed yarns.
5. BFRP Sheets.
6. Basalt fiber felt rugs.
7. Basalt fiber compound material: Compared with high-tech fibers such as carbon fiber, aramid fiber, and ultra-high molecular weight polyethylene fiber (UHMWPE), basalt fiber not only has the characteristics of high strength and high modulus of high-tech fibers, but also has excellent properties such as high temperature resistance, oxidation resistance, radiation resistance, insulation and sound insulation, good filtration performance, high compressive and shear strength, adaptability to various environments, and good cost-effectiveness, It is a pure natural inorganic non-metallic material and also a high-tech fiber.
The application of basalt fiber in the field of functional clothing: Basalt fiber cloth has high strength, permanent flame retardancy, short-term temperature resistance above 1000 ℃, and can be used for a long time in a temperature environment of 760 ℃. It is an ideal material to replace asbestos and glass fiber cloth. Basalt fiber cloth has high fracture strength, high temperature resistance, and permanent flame retardancy, making it a low-cost alternative to high-performance fibers and advanced fibers such as Nomex (aramid 1313), Kevlar (aramid 1414), Zylon (PBO fiber), and carbon fiber. The basalt fiber cloth can be dyed and printed by chemical dyeing and finishing. Through functional finishing, such as organic fluorine finishing, it can be made into a permanent flame-retardant fabric that is resistant to oil and water. The clothing that basalt fiber cloth can manufacture includes: firefighter fireproof clothing, thermal insulation clothing, fire avoidance clothing, furnace worker protective clothing, welding work clothing, and military flame-retardant clothing.
Fortune Cat®‘s main products include basalt chopped fibers, basalt geogrids, CBFTC, basalt fiber mesh fabrics, basalt fiber unidirectional fabrics, basalt fiber untwisted yarns, basalt fiber needle punched felt, basalt fiber belts, basalt fiber casing packer, CBFR, basalt flame retardant clothing, etc.
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Fortune Cat® Poly-p-phenylene benzobisoxazole (PBO) fiber production base mainly produce PBO fiber filament, chopped PBO fiber, PBO short fiber, PBO fiber cloth, PBO pulp, and PBO finished products.
The high-end PBO fiber products produced by Fortune Cat® have a strength of 5.8 GPa (reported in Germany as 5.2 GPa) and a modulus of 280 GPa, which is the highest among existing chemical fibers; The heat-resistant temperature reaches 600 ℃, the ultimate oxygen index is 68, and it does not burn or shrink in flames. Its heat resistance and flame retardancy are higher than any other type of organic fiber. Mainly used in heat-resistant industry textiles and fiber reinforcement materials.
PBO fibers have excellent properties in strength, modulus, heat resistance, and flame resistance, especially Fortune Cat®‘s PBO fiber strength not only exceeds that of steel fibers, but also surpasses that of carbon fibers. In addition, the PBO fiber of Fortune Cat® has excellent impact resistance, friction resistance, and dimensional stability, and is lightweight and soft, making it an extremely ideal textile material.
PBO produced by Fortune Cat® has excellent physical, mechanical, and chemical properties. Its strength and modulus are twice that of Kevlar fibers, and it also has the heat and flame-retardant properties of meta-aramid fibers. Moreover, its physical and chemical properties completely surpass those of Kevlar fibers, which are currently leading in the field of high-performance fibers. A PBO filament with a diameter of 1 millimeter can lift a weight of 450 kilograms, and its strength is more than 10 times that of steel wire fibers.
Application of PBO fiber:
1. Application of Fortune Cat® PBO filament: PBO filament can be used as a reinforcing material for rubber products such as tires, conveyor belts, and hoses; Reinforcement materials for various plastics and concrete; Reinforced components for ballistic missiles and composite materials; The tension components of fiber optic cables and the protective film of the cables; Reinforcing fibers for various soft wires such as electric hotlines and headphone cables; High tensile materials such as ropes and cables; Heat resistant filtering materials for high-temperature filtration; Protective equipment for fighter jets, missiles, and bullets, bulletproof vests, helmets, and high-performance navigation suits; Sports equipment such as tennis, speedboats, and rowing; Advanced amplifier vibration board, new communication materials; Aerospace materials, etc.
2. Application of Fortune Cat® chopped PBO fibers and PBO pulp: can be used as reinforcing fibers for friction materials and sealing gaskets; Reinforcement materials for various resins, plastics, etc.
3. Application of Fortune Cat® PBO yarn: PBO yarn can be used for making firefighting clothing; Heat resistant work clothes used for processing molten metal on site, such as furnace front work clothes and welding work clothes; Protective clothing, safety gloves, and safety shoes to prevent cutting injuries; Racing clothing, rider clothing; Various sportswear and active sports equipment; Carrace pilot suit; Anti-cutting equipment, etc.
4. The application of Fortune Cat® PBO short fibers: mainly used for heat-resistant buffer felt in aluminum extrusion processing and other applications; Heat resistant filtering materials for high-temperature filtration; Thermal protection belts, etc.
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Fortune Cat® ceramic fiber production base mainly produces alumina based ceramic refractory fibers. The company currently has over 80 ceramic fiber production lines, including 4 soluble and degradable ceramic refractory fiber production lines, 8 fully automatic ceramic refractory fiber board production lines, and 2 automatic ceramic refractory module production lines, with a total output of over 400000 tons.
Fortune Cat®‘s products mainly include polycrystalline mullite fibers, 95% polycrystalline alumina fibers, loose ceramic fiber, ceramic fiber modules, ceramic fiber boards, ceramic fiber blankets, ceramic fiber felt, ceramic fiber modules, ceramic fiber paper, lightweight refractory bricks, ceramic fiber vacuum formed standard products, ceramic fiber textiles (wire ropes), high-temperature binders, ceramic fiber building insulation boards, ceramic fiber composite modules High temperature coatings, etc.
Fortune Cat® product line covers the industrial chain of ceramic refractory fiber series varieties used in complex thermal equipment with temperatures ranging from 800 ℃ to 1800 ℃. It is widely used in industrial furnaces in industries such as metallurgy, chemical industry, machinery, electronics, ceramics, glass enamel, aerospace, and scientific research and military industry. As its lining material, it has significant effects such as energy conservation and production increase, reducing furnace temperature difference, improving product quality, extending furnace life, and improving working environment, The energy-saving rate reaches 15% -35%, which is an effective means to improve the energy-saving of industrial furnaces.
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