Carbon Fiber Lightweight Auto Parts

Product Description

Carbon Fiber Plants

Fortune Cat^® Carbon Fiber Production Base specializes in the research and development, as well as production, of PAN-based carbon fiber precursor, carbon fiber filaments, carbon fiber composite materials, and carbon fiber products. Fortune Cat^® can provide customers with integrated full industry chain services, including carbon fiber precursor, carbon fiber filaments, carbon fiber fabrics, liquid resins, adhesives, carbon fiber prepreg, carbon fiber composite components, and aviation composite structural components. The production capacity can reach 40000 tons of carbon fiber precursor and 20000 tons of large tow carbon fiber per year. By testing, the 48K carbon fiber produced by the Fortune Cat^® carbon fiber production base has a tensile strength of 4000Mpa, a tensile modulus of 240Gpa, and an interlayer shear strength of 60Mpa.

PAN based carbon fibers can be divided into small and large fiber tows according to fiber tow size. Fiber tows below 24k refer to small tow carbon fiber, which consist of 1000-24000 individual fibers; And the specification of large tow carbon fiber is ≥ 48k, which means that the number of single fibers in the bundle exceeds 48000. In addition to distinguishing between simple tow specifications, there are significant differences in mechanical properties and application fields between small and large tow carbon fibers.

Small tow carbon fiber has excellent mechanical properties, with a tensile strength of 3.5-7.0 GPa and a tensile modulus of 230-650 GPa. It is mainly used in aerospace, defense and military industries, as well as high-end sports and leisure products, and is therefore also known as aerospace grade carbon fiber. Aerospace grade small fiber tows have extremely strict requirements for reliability, processability, stability, and so on.

Large tow carbon fibers have a tensile strength of 3.5-5.0 GPa and a tensile modulus of 230-290 GPa, and are generally used in fields such as textiles, medicine and health, electromechanical, civil engineering, transportation, and energy, hence they are also known as industrial grade carbon fibers. The technical barriers for large tow carbon fiber are quite high. As an industrial grade carbon fiber, its core driving force lies in low cost, so enterprises must effectively control production costs. The rapidly growing global wind power industry has brought business opportunities for the development of Fortune Cat^®‘s large tow carbon fiber.

In the subsequent application process of large tow carbon fiber, due to the large size and easy aggregation of fiber bundles, the yarn spreading effect is not good, which leads to poor resin infiltration into the fibers and is prone to defects such as pores. In addition, during the process of developing large tow carbon fibers, there may be disordered and broken yarns, resulting in significant dispersion of mechanical properties, further increasing the difficulty of applying large tow carbon fibers.

In the medical field, carbon materials have advantages such as good biocompatibility, low irritation to living tissues, non-toxic, non-carcinogenic, low specific gravity, and similar elastic modulus to human bone, making them a potential fourth generation implant material.

In the field of transportation, the application of large tow carbon fiber is mainly in civil aircraft, automobiles, fast trains, and other transportation vehicles. For example, it can be used to manufacture carbon/carbon composite brake systems and automotive transmission shafts, which can significantly reduce the weight of automobiles, thereby reducing energy consumption and improving automotive control systems, which is beneficial for environmental protection and has become the preferred choice for automotive lightweighting.

Carbon fiber has broad application prospects in the energy field. At present, in the field of energy, carbon fiber reinforced composite materials mainly solve two problems. Firstly, improving energy utilization efficiency. For example, carbon fiber used in automotive components can reduce vehicle weight and improve fuel utilization efficiency; The second is to provide clean energy, such as carbon fiber wind turbine blades and carbon fiber wind turbine propellers applied in the wind power field.

In the field of sports and leisure, large tow carbon fiber products mainly include fishing rods, golf clubs, snowboards, badminton rackets, etc.

In terms of infrastructure, large tow carbon fibers can be used to enhance cement. Carbon fiber reinforced cement composite materials have high strength and stiffness, and can be applied in bridges, buildings, and other fields to further increase the service life of buildings.

In the industrial field, carbon fiber can be applied in industries such as papermaking, metallurgy, chemical, textile, and medical machinery. Various components that require working in environments such as high strength, high stiffness, light weight, high temperature resistance, and corrosion resistance, such as various shafts, containers, pipelines, and platforms, can be manufactured using carbon fiber.

Fortune Cat^®’s products mainly include carbon fiber basic materials, high-strength carbon fibers, carbon fiber fabrics, high-performance material fabrics, warp knitted reinforced fabrics, multi axial warp knitted composite materials, advanced carbon fiber composite materials for rail transit, multiple models of high-speed trains, carbon fiber composite material components for maglev trains and aerospace, high-performance prepregs, carbon fiber composite material products, etc. Fortune Cat^®’s carbon fiber product is widely used in aerospace, weapons and equipment, wind turbine blades, photovoltaic thermal fields, high-pressure hydrogen storage, sports and leisure, building reinforcement and other fields.

E-mail us to get a free quote: fortunecatfibers@outlook.com

Carbon Fiber Lightweight Auto Parts

Fortune Cat^® can produce Carbon Fiber Lightweight Auto Parts.

Item Name: Carbon Fiber Lightweight Auto Parts.

Brand: Fortune Cat^®

Characteristics:

Fortune Cat^® Carbon Fiber Lightweight Auto Parts can be customized according to the use and requirements of the customers. Regular in stock Carbon Fiber Lightweight Auto Parts products are listed below.

Carbon Fiber Automotive Battery Box

Fortune Cat^® Carbon Fiber Automotive Battery Box has the following advantages:

Lightweight and high stiffness – an electric vehicle that reduces weight by 100 kilograms can save about 4% of driving energy. Therefore, a lightweight structure clearly helps to increase the range. Alternatively, lighter weight with similar ranges allows for the installation of smaller and lighter batteries, which in turn saves costs, reduces installation space, and shortens charging time. For example, scientists from the University of Applied Technology in Munich believe that this miniaturization can reduce the weight by 100 kilograms, thereby reducing battery costs by up to 5%. In addition, lighter weight helps with driving dynamics and reduces the size and wear of the brakes and chassis.

Enhanced fire prevention-The thermal conductivity of carbon fiber composite materials is about 200 times lower than that of aluminum, which is an excellent prerequisite for effectively preventing the ignition of electric vehicle batteries and can be further improved by adding additives. For example, our internal testing notes indicate that even without mica, the service life of composite materials is four times longer than that of steel. This gives passengers precious time to rescue in emergency situations.

Improving thermal management- Due to the low thermal conductivity of composite materials, they have also made significant contributions to optimizing thermal management. The battery will be actively shielded from heat and cold by the shell material. Through appropriate design, even without the need for additional insulation.

Corrosion resistance-Carbon fiber composite materials do not need to have an additional corrosion layer like steel. These materials are not prone to rusting, and even if the bottom of the vehicle is damaged, their structural integrity will not cause any leakage.

Active mass production of automobiles with quality and quantity assurance-The bottom and lid are flat components that can be mass-produced in a material saving manner with stable quality. However, frame structures can also be made from composite materials using new manufacturing processes.

Attractive lightweight cost-In the analysis of the overall performance, battery boxes made of carbon fiber composite materials can even reach cost levels similar to aluminum and steel in the future due to their many advantages.

Fortune Cat^® carbon fiber composite materials also meet other requirements of the battery casing, such as electromagnetic compatibility (EMC), water and airtightness.

If you are interested in this product, please feel free to contact us: fortunecatyarns@outlook.com

Carbon Fiber Drive Shaft

Rated for vehicles with a maximum of 1500 HP and a maximum torque of 1000 lb * ft (for applications with higher horsepower or torque, please call), these carbon fiber drive shafts are designed to optimize strength and performance. The matrix resin version is specifically designed for high-temperature applications, so during the production process, this precious layer is directly wrapped around the tube. For each application, it is wrapped at a specific angle to ensure maximum torque capability under the most extreme conditions while maximizing critical speed.

To ensure the highest quality, extensive testing was conducted before, during, and after production.

The benefits of carbon fiber transmission shafts：

Complete design system from the gearbox to the rear end.

Extended transmission and differential life.

Accelerate faster.

Greater ground power.

NVH testing can minimize the vibration of the transmission system to the greatest extent possible.

Balance as a component without the need for welded or bonded weights, ensuring correct and more reliable balance.

Lighter and more sturdy than steel, aluminum, and other carbon fiber drive shafts.

Safer than steel and aluminum drive shafts.

If you are interested in this product, please feel free to contact us: fortunecatyarns@outlook.com

Carbon Fiber Car Hood

Carbon fiber composite material is a new type of material with excellent performance, which is obtained by mixing carbon fiber and resin in a certain proportion and undergoing a series of curing treatments. This material has unparalleled benefits in the automotive industry compared to traditional metal materials.

High strength, carbon fiber composite materials have better mechanical properties than metal materials. Its tensile strength is 4-5 times that of ordinary steel, and its stiffness is 3-4 times that of ordinary steel. People are increasingly valuing the safety of cars. On topics such as “who can be safe between German and Japanese cars” and “who is safer if the iron sheet is thick or thin”, car enthusiasts have been discussing for many years. The appearance is a debate about who is right and who is wrong, but in essence, it reflects people’s emphasis on car safety. If a high-strength material is applied to the car body, the safety of the car will greatly increase.

Lightweight, carbon fiber composite materials not only have excellent mechanical properties, but also have ultra light weight. The traditional belief that the stronger one is, the heavier it is has been completely overturned. While its strength is several times higher than that of ordinary steel, its quality is only a fraction of that of steel. In today’s world where environmental protection and fuel economy are increasingly valued, lightweight car bodies have become a trend in the development of automobiles. Carbon fiber composite materials also have advantages such as corrosion resistance and easy styling. These advantages make carbon fiber composite materials an excellent material for car body manufacturing.

If you are interested in this product, please feel free to contact us: fortunecatyarns@outlook.com

Carbon Fiber Automotive Parts Finished Products

1.Lightweight-After the application of carbon fiber in automobiles, the most obvious benefit it brings to automobile manufacturing is the lightweighting of automobiles, and the most direct impact is the improvement of energy conservation, acceleration, and braking performance. As usual, a 10% reduction in vehicle weight, a 6-8% reduction in fuel consumption, a 5-6% reduction in emissions, an 8-10% increase in acceleration from 0-100km/h, and a 2-7m reduction in braking distance.

2.Security-Lightweight vehicle body can lower the center of gravity of the entire vehicle, improve the stability of vehicle handling, and make the operation of the vehicle safer and more stable. Carbon fiber composite materials have excellent energy absorption rates, and their collision energy absorption capacity is six to seven times that of steel and three to four times that of aluminum, further ensuring the safety of automobiles.

3.Comfort level-Carbon fiber composite materials have higher vibration damping. It takes 9 seconds for light alloys to stop vibration, and 2 seconds for carbon fiber composite materials to stop it. Therefore, the application of carbon fiber in automobiles also contributes significantly to the improvement of vehicle NVH (noise, vibration, and acoustic roughness), greatly enhancing the comfort of driving.

4.Reliability-Carbon fiber composite materials have higher fatigue strength. The fatigue strength of steel and aluminum is 30-50% of the tensile strength, while carbon fiber composite materials can reach 70-80%. Therefore, the application of carbon fiber composite materials in automobiles has a significant improvement in material fatigue reliability.

5.Upgrade the level of vehicle body development-Because carbon fiber composite materials have stronger designability than metals, they are more prone to platformization, modularity, and integration in vehicle development. The hybrid body structure of carbon fiber body and metal platform can achieve modularization and integration for traditional car body structure, greatly reducing the types of parts, reducing tooling investment, and shortening the development cycle.

If you are interested in this product, please feel free to contact us: fortunecatyarns@outlook.com

Customized Carbon Fiber Automotive Lightweight Components

1.High strength, the best lightweight and high-strength vehicle material. Its weight is only a quarter of that of steel, but its strength is more than four times that of steel.

2.Low coefficient of thermal expansion, good dimensional stability under extreme weather conditions, and less prone to deformation.

3.When subjected to a strong impact force, it will break into countless tiny fragments, absorb a large amount of impact energy, and have high safety.

4.Carbon fiber combines high strength and softness, with strong plasticity. When combined with resin, it can be used to make various automotive parts such as rearview mirror shells, interior and exterior decorations, and body frames.

5.Different parts can be integrated into one shape, reducing the number of parts and facilitating modular and group manufacturing of automotive structures.

6.Beautiful in shape, black woven patterns are fashionable and elegant, low-key and luxurious.

If you are interested in this product, please feel free to contact us: fortunecatyarns@outlook.com

Carbon Fiber Automotive Structural Components

High strength-carbon fiber composite materials have better mechanical properties than metal materials. Its tensile strength is 4-5 times that of ordinary steel, and its stiffness is 3-4 times that of ordinary steel. People are increasingly valuing the safety of cars, and; Who can be safe between German cars and Japanese cars& Ldquo; Who is safer, thick or thin iron sheet; On the topic, car enthusiasts have been discussing it for many years. While the appearance may seem like a debate over who is right and who is wrong, it actually reflects people’s emphasis on car safety. If a high-strength material is applied to the car body, the safety of the car will greatly increase.

Lightweight-carbon fiber composite materials not only have excellent mechanical properties, but also have ultra light weight. The traditional consciousness of people; The stronger it is, the heavier it must be; The concept has been completely overturned. While its strength is several times higher than that of ordinary steel, its quality is only a fraction of that of steel. In today’s world where environmental protection and fuel economy are increasingly valued, lightweight car bodies have become a trend in the development of automobiles. Carbon fiber composite materials also have advantages such as corrosion resistance and easy styling. These advantages make carbon fiber composite materials an excellent material for car body manufacturing.

Lightweight body series-Fortune Cat^® has developed a lightweight car body series based on carbon fiber composite materials, which is lightweight, high in strength, excellent in chemical resistance, and excellent in electrical insulation performance. Compared to traditional metal car components, it reduces weight by 50% -70%. Experiments have shown that if the weight of the entire car is reduced by 10%, fuel efficiency can be improved by 6% -8%; For every 100kg reduction in curb weight of a car, fuel consumption per 100 kilometers can be reduced by 0.3-0.6L; If the weight of the car is reduced by 1%, fuel consumption can be reduced by 0.7%. Currently, due to the necessity of environmental protection and energy conservation, the lightweight of automobiles has become a trend in the development of automobiles.Fortune Cat^® ‘s lightweight body products include carbon fiber engine hood series, carbon fiber bumper series, composite material main body box series, and composite material door series.

Lightweight automotive structural components made of composite materials-Automobile lightweighting, as a recognized economic and energy-saving measure, is also a crucial measure to implement fuel consumption regulations, and has become a practical requirement for automotive companies and the entire industry to improve their core capabilities. Composite materials have high specific strength, good resistance to fatigue and damping, anisotropy and designability, and are widely used in the automotive industry, making them a choice for lightweight, energy-saving, emission reduction, and improved comfort. Compared with traditional metal components, composite automotive structural components can achieve weight reduction of 50% -70%, improve fatigue life by 2-3 times, have good shock absorption performance, comfortable riding, and excellent corrosion resistance.

Composite material leaf spring-The composite material leaf spring developed by our company has a weight of 11.25kg and a bulk density of 1.91g/cm;, The maximum bearing capacity of the leaf spring is 25kn, and the elasticity coefficient is about 316.5n/mm. The elasticity is more than 5 times higher than that of steel leaf springs, and the comfort has greatly improved. Single piece design simplifies the structure, reduces inter piece friction, and is beneficial for reducing noise.

Composite material drive shaft-
Carbon fiber automotive transmission shafts are lightweight. Compared to steel pipes, the weight of 823mm long carbon pipes is reduced by 6.9kg, while the weight of 1259mm carbon pipes is reduced by 10.5kg. At the same time, they have greater ground driving force, higher critical speed, and anti damping performance, greatly improving safety.

If you are interested in this product, please feel free to contact us: fortunecatyarns@outlook.com

How To Buy

1.Fortune Cat^® has professional technical personnel who are responsible for guiding customers one-on-one. We can accept customized drawings or have our technical personnel design drawings for customers.

2.Customers provide requirements, including product name, technical requirements, design drawings, and dimensions.Fortune Cat^® submit the design to the client for confirmation and make a preliminary quotation.After the customer confirms the design and sampling, mass production begins.Delivery after customer acceptance.

3.Fortune Cat^® can sign confidentiality agreements with customers.

Why Fortune Cat^®

1.With 20 years of professional manufacturing experience in military products, Fortune Cat^® has rich research and production experience in industries such as military shelters, medical equipment, drones, and automotive components.

2.Fortune Cat^® has multiple patented technologies and certified by an international production quality management system.

3.Fortune Cat^® has mastered various integrated molding technologies such as molding, hot pressing can, winding, and vacuum induction.

4.Fortune Cat^® has production and testing equipment for carbon fiber composite materials, including a 100000 level purification workshop, a large high-temperature chamber, automatic cutting machines, and hot pressing tanks.

5.Fortune Cat^® has a professional composite material design simulation laboratory that can perform mechanical simulation and analysis on products, ensuring the reliability of product design.

5.Fortune Cat^® has a professional inspection and testing laboratory, we can comprehensively test the performance of resin, fiber, fabric, prepreg, core material, sandwich structure, and various composite material products to ensure product quality.

If you are interested in this product, please feel free to contact us: fortunecatyarns@outlook.com